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Screening – Mixing – Packaging Turnkey Line
Turnkey lines for powder processing that combine robust pre-screening, ultrasonic de-agglomeration, hygienic mixing and automated weigh-fill packaging. Designed for food, chemicals and additives where product cleanliness, dosing accuracy and throughput consistency matter.
- Typical capacity: 0.5 – 5 t/h (modular & scalable)
- Typical lead time: 6–12 weeks (single line)
- Warranty & support: 12 months + global spare parts & remote support
Recommended Equipment
Process Flow
Raw materials are Leader Machinery stored in the hopper, then fed into the rotary vibrating screen for screening to remove impurities and oversized particles. The qualified materials are transferred into the second hopper, and conveyed by the vacuum feeder to the mixer for thorough blending. After mixing, the materials are discharged via the screw conveyor and delivered to the packing machine for precise quantitative packaging.
This turnkey line integrates material screening, uniform mixing, and automatic packaging into one streamlined process. It offers simple operation, high efficiency, and stable performance, making it ideal for industrial production of powders and granules.
Customer Pain-Points & Our Responses
Powder caking & screen blinding → CXZS ultrasonic technology prevents blinding and keeps throughput stable.
Dust and cross-contamination → Closed vacuum feeding + sealed conveyors + CIP-compatible quick-release fittings.
Dosing variance → High-precision GZV micro feeders + PLC control with feedback from check-weighers.
Long cleaning/maintenance → Hygienic design with fast disassembly and washdown capability.
Short Case
Indonesia confectionery plant — CXZS Ultrasonic Sieve + XZS Rotary Sifter + V-Mixer + Weighing Packer. Result: throughput +18%, dust Emission -85%, cleaning downtime -40%.
FAQ
Yes. We offer SUS316L contact parts, quick-release clamps and CIP-compatible designs to meet GMP and HACCP requirements.
We use vacuum loaders, sealed screw conveyors and local dust extraction with HEPA filtration to minimize airborne dust.
