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Stone Production Line — Crushing, Conveying & Screening
Turnkey stone production plants configured for sand, gravel and construction aggregates: even feed distribution, staged crushing and multi-deck screening to produce 2–4 finished sizes with consistent gradation.
- Typical capacity: 20 – 500 t/h (customizable)
- Typical lead time: 8–16 weeks
- Options: dust suppression, washing & dewatering, export packaging
Recommended Equipment
Process Flow
Raw materials are evenly fed into the jaw crusher by the vibrating feeder for primary crushing. The crushed materials are then transferred via the belt conveyor to the impact crusher for secondary crushing. After that, the materials are screened by the vibrating screen, where different particle sizes are separated to produce multiple specifications of finished aggregates, suitable for various construction applications.
This production line is compact in design, highly automated, and enables continuous crushing and screening. It offers high production efficiency, uniform particle size, and is especially suitable for applications in construction, highways, railways, and concrete industries.
Customer Pain-Points & Our Responses
Throughput shortfall → Design balanced crushing stages + consistent feeder control.
Poor product shape/gradation → Optimize crusher circuit (impact + cone) and multi-deck screening.
High wear rates → Wear-resistant liners, quick replacement wear parts and spare kit supply.
Short Case
South Africa aggregate plant (150 t/h): implemented jaw + impact + YK screen; product particle shape improved; downtime reduced 30%.
FAQ
Approx. 800–1,200 m² depending on stockpile arrangements; we provide a layout drawing per project.
Yes — screw and wheel washers can be integrated into the line with water recycling options.
